Today, practices are increasingly looking beyond individual devices and toward connected workflows that improve efficiency, accuracy and patient outcomes. While digital dentistry is often associated with advances in hardware and software, the real value lies in how connected technologies can improve day-to-day practice operations. The combination of iTero™, iTero Design Suite1 and printing systems such as ASIGA delivers an end-to-end digital workflow that simplifies the journey from patient scan to final appliance. This integration bridges the gap between digital treatment planning and clinical production, supporting a range of applications across restorative, therapeutic and appliance-based workflows.

The first step in any digital workflow is capturing a detailed representation of the patient’s oral anatomy. The iTero intraoral scanner enables clinicians to capture digital impressions that can be used throughout the treatment planning, design and manufacturing process. For clinicians, digital scanning eliminates many of the frustrations associated with traditional impression taking. There are no messy materials, fewer remakes and greater confidence that the information captured accurately, reflects the patient’s anatomy. For patients, the experience is designed to make the workflow more efficient, more comfortable and more modern, helping build trust and confidence from the very first appointment.

Once the scan is complete, iTero Design Suite creates a seamless pathway from scan to design, eliminating the need for physical models and reducing manual handling. The fully digital workflow helps improve efficiency, support precision and gives clinicians greater visibility and control throughout the process. The final step is production. By integrating with ASIGA’s advanced 3D printing technology, practices and laboratories can manufacture appliances with accuracy and consistency. For practices operating an in-house laboratory, this represents a significant shift in how treatment can be delivered. Rather than relying on external production
timelines, clinicians gain greater control over manufacturing and scheduling. Appliances can often be produced much faster, enabling shorter turnaround times and, in some cases, same-day delivery. This increased control not only improves workflow efficiency but also enhances the patient experience. Patients benefit from fewer appointments, reduced waiting times and a more responsive service model. Dr Jack Milgate, owner and lead Dentist at Barwon Heads Dental and Align external clinical speaker, says, “Bringing elements of chairside printing into the practice means we’re less reliant on external steps. For certain cases, that can make the process more direct, from scan through to production, and gives us greater control over timing.”